Industrial Control Room Multi-Display Operations
ENTERPRISE EDGE AI|RUNS ON EXISTING CCTV|ZERO NEW HARDWARE

Vision AI for safer,more productive plants

SafetyLens turns legacy industrial CCTV networks into autonomous, real-time safety command systems. Detect PPE misses, danger zones, near-misses, and operations on-premise in under 18 milliseconds—stopping accidents before an injury or costly stoppage occurs.

  • SafetyPPE, danger zones, near-misses and housekeeping
  • PeopleWalk-through attendance and live headcount
  • OperationsStation occupancy and dock turnaround
USE CASES
80+
Production models
INFERENCE
<18ms
Local TensorRT edge
CAMERAS
100%
RTSP / ONVIF native
SECURITY
Air-Gap
Zero video cloud leak
CAM-04·ZONE B (HIGH HAZARD)
14ms|00:00:00
NEURAL_INFERENCE
Automotive Plant · Robot Weld Cell 3
ROBOT ARM 01 · ACTIVE ENVELOPE[98.8%]
OPERATOR · PPE OK[99.4%]
ROBOT ARM 02 · ACTIVE ENVELOPE[97.9%]
[DISPATCH]ALERT: Automated welding envelope active — operator proximity clearance verified
LOCAL AIR-GAPPED EVENT LEDGERNVDEC HW ACCEL · JETSON ORIN AGX
[12:48:04.382] [CAM-04] WELD ENVELOPE: Operator clearance 2.4m verified
[12:48:06.915] [CAM-02] DOCK 05: Pedestrian proximity warning strobe active
TRUSTED ACROSS GLOBAL ENTERPRISESPRODUCTION DEPLOYMENTS ACTIVE
Unilever
Ma'aden Saudi Mining
Axens International
Shan Foods
Yunus Textile Mills
Ismail Industries
MOL Group
Style Textile
MIS Arabia
Hoechst Pakistan
Taqat Energy
Ibrahim Fibres
0%Near-miss reductionAvg. across all active deployments
<0msEdge inference latencyLocal TensorRT on Jetson Orin AGX
0+IP cameras protectedRunning on existing RTSP / ONVIF streams
0 MBCloud video egress100% air-gapped, zero WAN streaming
THE SURVEILLANCE DILEMMA

Your cameras record everything.
They prevent nothing.

Industrial facilities spend millions installing CCTV networks, only to realize that over 99% of footage is deleted completely unwatched. Human operators suffer vigilance fatigue after just 20 minutes of watching multiple screens.

By the time safety managers review DVR tapes, the injury is logged, the line is stopped, and OSHA citations or insurance claims are already in motion.

99%+
Footage deleted unwatched
20 min
Avg operator vigilance
$42K
Avg OSHA incident cost
160 s
Avg delayed discovery
SafetyLens AI Proximity Detection
ALERT: FORKLIFT PEDESTRIAN PROXIMITY [<2.0M] · 12MS RELAY ACTIVE
● SAFETYLENS AI ACTIVE
PREVENTED IN 18MS · STROBE PULSED
Legacy CCTV Feed
DVR PLAYBACK · UNWATCHED FEED
0 ALERTS DISPATCHED · INCIDENT OCCURRED
◀▶
DRAG SCRUBBER TO COMPARE
INCIDENT TIMELINE COMPARISON
T+00:00.015

Neural Edge Detection

SafetyLens identifies missing helmet & line breach in 15ms local inference.

T+00:00.040

Audible & Strobe Trigger

Zone B warning siren and overhead strobe activate immediately via local relay.

T+00:00.085

Instant Dispatch

Shift supervisor receives annotated video clip on WhatsApp & Control Room VMS.

T+00:00.300

Worker Retreated · Zero Injury

Worker steps back outside boundary line. Event recorded in shift compliance log.

OUTCOME:PREVENTED IN 300MS · ZERO INJURY RECORDED
SafetyLens Architecture

Four nodes from live camera feed to prevented incident.

Designed for mission-critical industrial infrastructure: 100% on-premise execution, zero cloud video bandwidth, and sub-18 millisecond edge decision loops.

AIR-GAPPED HARDWARE PIPELINE
AVERAGE END-TO-END LATENCY: 14.2ms · ZERO CLOUD EGRESS
STEP 01

RTSP & ONVIF Ingest

Zero Camera Hardware Replacement

SafetyLens ingests existing H.264 / H.265 video streams directly from your current IP cameras, NVRs, or VMS (Milestone, Genetec, Hikvision, Dahua, Axis). No new cameras or re-wiring needed.

▪Latency: 0ms passthrough
▪Protocol: RTSP / ONVIF Profile S
▪Resolution: 720p to 4K
▪Hardware cost: $0
STEP 02

On-Premises Edge Inference

TensorRT Sub-18ms Engine

Inference runs locally on ruggedized industrial edge appliances or your private server room. Custom-trained vision models process 30 frames/sec per camera, recognizing PPE, spatial envelopes, and anomalies.

▪Speed: <18ms per frame
▪Compute: Local GPU / TensorRT
▪Privacy: Zero cloud video streaming
▪Air-gap ready: 100% offline
STEP 03

Sub-Second Multi-Dispatch

Instant Action Before Harm

When a violation occurs, the system acts simultaneously across hardware sirens, control room consoles, and supervisor mobile devices with visual snapshots and exact coordinates.

▪Channels: WhatsApp, SMS, VMS popup
▪Relays: Strobe light, PA speaker, PLC trip
▪Dispatch time: <100ms
▪Verification: Snapshot included
STEP 04

Operations & Forensics Hub

Auditable Compliance Intelligence

Events automatically aggregate into shift reports, danger-zone heatmaps, and worker compliance metrics—giving safety leaders the proof needed for OSHA, ISO 45001, and insurance audits.

▪Export: Automated PDF / CSV logs
▪Heatmaps: Spatial near-miss analytics
▪Benchmarking: Shift vs shift OEE
▪Retention: Encrypted event ledger
[AGX]
PHYSICAL EDGE APPLIANCE SPECS· ON-PREMISES DEPLOYMENT

Ruggedized Industrial Edge Computer

DIN-rail mountable · Dual isolated Gigabit NICs · Dry-contact hardware relay terminals for siren & PLC

NVIDIA TensorRTH.264 / H.265 HW Dec✓ 100% AIR-GAPPED

Real-Time Edge Detection & Compliance Ledger

Extracted from on-premise RTSP video streams with sub-18ms inference latency

16 INDUSTRIAL SVG ICONSDIN-RAIL ZERO EGRESS
TIMECAMERA / NODEZONESAFETY EVENTCONFIDENCESTATUSACTION
13:29:04CAM-07 · Loading Dock BZone 3 (Bay 4)
HelmetPPE missing — hard hat
0.92
ViolationView Event →
13:12:48CAM-02 · Main GateZone 1 (Access Gate)
VehicleVehicle in pedestrian lane
0.87
WarningView Event →
12:58:19CAM-11 · Warehouse Aisle 4Zone 4 (High Racking)
VestHi-vis safety vest detected
0.95
CompliantView Event →
12:44:33CAM-04 · Weld Cell 3 EnvelopeZone 2 (Robotic Cell)
ZoneInterlock boundary breach
0.99
ViolationView Event →
SPEC: 8px base grid · 16px cards · 10px buttons · Manrope ExtraBold + IBM Plex SansSafetyLens™ · Edge AI Architecture
Commercial Impact

Every camera detection maps to a ledger line your CFO tracks.

Computer vision is not an operational expense; it pays for itself by eliminating unplanned line shutdowns, avoiding regulatory citations, and reducing insurance premiums.

Liabilities Removed

RISK MITIGATION
Avoid incidents
Reduce direct loss
Protect plant assets
Zero citations
Average OSHA incident cost:$42,000 direct
Industrial line stoppage / hour:$22,000 — $65,000
Workers comp claim reduction:Up to 40% discount

OEE & Throughput Created

OPERATIONAL VALUE
Ensure compliance
Cut stoppage costs
Boost throughput
Automate audits
Dock turnaround time reduction:18% faster dispatch
Security overtime reduction:35% reallocated
HSE audit preparation time:From 3 days to 1 click
OPERATIONAL COVERAGE

Three pillars of automated site vigilance.

Consolidate your safety audits, perimeter security, and floor OEE monitoring into a single unified computer vision deployment.

PILLAR 01 · HSE ENFORCEMENT

Active Safety & PPE Command

SafetyLens monitors every camera, every shift—detecting missing helmets, harnesses, gloves, and high-vis vests in under 18ms. Zone breach alerts, exclusion envelope monitoring, and man-down detection all dispatch faster than a human supervisor can react.

Active Safety and PPE Enforcement Viewport
HSE VISION AI · REAL-TIME PPE VERIFICATION
STATUS: 3/3 OPERATORS COMPLIANT · HELMET & HARNESS VERIFIEDSUB-18MS EDGE INFERENCE
▪PPE Detection at Entry Gates

Helmets, gloves, safety shoes, and high-vis vests automatically verified at all zone entry points.

▪Exclusion Zone Monitoring

Pixel-accurate hazard perimeter alerts as soon as a worker steps inside a restricted envelope.

▪Man-Down & Lone Worker

Motionless worker detection triggers dispatch within 300ms across remote and unmanned zones.

▪Forklift Pedestrian Proximity

Real-time conflict detection between moving vehicles and foot traffic in shared dock areas.

▪Harness & Fall Arrest Checks

Vertical harness and lanyard use verified on every ladder and platform climb attempt.

▪Chemical Spill Pattern Detection

Unusual floor reflectance patterns trigger a chemical hazard alert for immediate containment.

Documented Field Deployments

How industrial leaders eliminated recordable incidents on existing cameras.

Empirical case studies from automotive assembly complexes, high-throughput logistics hubs, and hazardous chemical refineries operating SafetyLens Edge AI in active production.

FMCG & FOOD MANUFACTURING · UNILEVER & ISMAIL INDUSTRIES380 IP Cameras · 14 Automated Packing Lines · 3 Shifts · 2,200 Floor Workers

High-Throughput Packaging & Assembly: 94% PPE & Safety Compliance Enforced

How leading consumer goods manufacturers automated PPE verification, machinery danger-zone enforcement, and GMP hygiene audits across 380 existing CCTV streams.

0%
NEAR-MISS REDUCTION
Drop in machinery exclusion envelope incursions
0.0ms
EDGE INFERENCE SPEED
Local detection to floor strobe relay trip
$0.0M
AVOIDED STOPPAGE
Saved in avoided line shutdowns & OSHA citations
0 MB
CLOUD VIDEO EGRESS
100% on-premise air-gapped local execution

▪THE OPERATIONAL CHALLENGE

High-speed conveyor belts and packaging machinery require strict PPE (hairnets, gloves, steel-toe shoes) and zero-human access while active. Manual safety audits caught less than 5% of daily violations, and operator vigilance fatigued rapidly across hundreds of cameras.

▪THE SAFETYLENS EDGE SOLUTION

SafetyLens Edge was deployed on local rack appliances, ingesting 380 existing camera feeds without new cabling. Computer vision models continuously inspect entry points and conveyor envelopes, automatically logging compliance records and dispatching WhatsApp alerts on repeated violations.

DEPLOYED HARDWARE STACK:
2x Industrial Edge Nodes (NVIDIA Orin AGX 64GB) · Milestone XProtect VMS Plugin · Local Dry-Contact Relays
CAM-04 · PACKAGING ENVELOPE MONITOR
CAM-04 · PACKAGING ENVELOPE MONITOR
AUTOMATED HYGIENE & PPE AUDIT VERIFIED100% RESOLVED
“

SafetyLens gave our EHS team autonomous vigilance across all 380 cameras simultaneously. In our first 60 days, compliance rose to 98% and we completely eliminated machinery pinch-point near-misses.

Zubair Hashmi
Head of Environmental Health, Safety & Sustainability · Global
Vertical Specialization

Tuned to the physics and hazards of 8 core industries.

Every sector has unique optical challenges—from extreme glare in desert oil fields to low-light warehouse racking aisles. Explore our 80 production-ready models.

[VERIFIED CLIENT TESTIMONIALS]
FMCG & FOOD MANUFACTURING
“SafetyLens gave our EHS team autonomous vigilance across all 380 cameras simultaneously. In our first 60 days, compliance rose to 98% and we completely eliminated machinery pinch-point near-misses.”
Zubair Hashmi
Head of EHS & Sustainability
Unilever / Ismail Industries
Key Result
94% near-miss reduction
ROI Estimator

Calculate what SafetyLens saves your facility.

Adjust the inputs below to model your specific facility. Based on average incident cost data from OSHA, NSC and our active client deployments.

50
5 cameras500 cameras
12
1 incident/yr60 incidents/yr

* Estimates based on OSHA / NSC average incident cost data and a 94% near-miss reduction rate measured across active SafetyLens deployments. Actual results vary by facility.

Estimated Annual Saving
$2.0M
$2.0M prevented − $18K platform cost
EST. ROI
11180%
PAYBACK PERIOD
1mo
CAMERAS COVERED
50
INCIDENTS PREVENTED
11/yr
Get a custom ROI projection →

We’ll run these numbers against your real camera feeds in 14 days.

Enterprise Buyer Questions

Every question your security and procurement team will ask.

Answered before your first meeting with us.

Yes. SafetyLens connects to any IP camera via RTSP or ONVIF Profile S/G/T — including Hikvision, Dahua, Axis, Hanwha, Bosch, and all major VMS platforms (Milestone XProtect, Genetec Security Center, Dahua DSS Pro). We work with what you already have. No new hardware, no new cabling.

Never. SafetyLens runs 100% on-premise on ruggedized edge appliances inside your network. Your video frames are processed locally and discarded within milliseconds. Zero bytes of video are transmitted to any cloud server. We can provide full data-flow architecture diagrams for your cybersecurity audit.

Phase 1 (14-day feasibility audit) connects remotely to 2–5 sample camera streams — no on-site visit required. If the audit confirms technical fit, we deploy edge hardware and go live with real dispatch in 3–4 additional weeks. Most enterprise clients are fully operational in under 30 days from contract.

The Stream Audit is a free, no-commitment evaluation. You grant temporary RTSP read-only access to 2–5 existing cameras. We run your specific detection models (PPE, proximity, perimeter) against your real floor conditions for 14 days and deliver a written ROI projection with detection accuracy benchmarks specific to your facility.

Yes — this is a core design requirement, not an afterthought. SafetyLens has been approved for critical national infrastructure (petrochemical, energy, defence contractors) that require full air-gap operation. Our architecture produces zero outbound WAN packets. We can provide SOC 2 Type II documentation, network diagrams, and port specifications for your IT security team.

We don't use off-the-shelf models. We calibrate and train model weights specifically for the optical conditions in your facility. For high-glare desert refineries (Axens, MOL Group deployments), we use custom thermal compensation. For low-light warehouse racking, we apply gain-aware preprocessing. The 14-day audit is specifically designed to validate accuracy in your exact environment.

SafetyLens is priced per camera stream per month — with volume tiers for enterprise deployments. Edge hardware is either provided by us under a managed service model or installed on your existing server infrastructure. The 14-day stream audit is always free. Contact us for a formal quotation tailored to your camera count and use cases.

SafetyLens dispatches simultaneously across: hardware dry-contact relays (strobe lights, PA horns, PLC trip signals), VMS pop-up alerts (Milestone, Genetec), SMS, WhatsApp, control room dashboard, and encrypted event ledger entries. All dispatch channels are configurable per use-case and severity level.

Have a specific integration requirement or cybersecurity question not covered above?

Ask our engineering team directly →
DEPLOYMENT ROADMAP

How we take your existing cameras live in under 30 days.

A disciplined engineering methodology built for operational facilities where downtime and IT disruption are not tolerated.

  1. PHASE 01WEEKS 1 — 2

    14-Day Zero-Hardware Stream Audit

    We connect remotely to a small sample of your existing IP camera RTSP streams. We evaluate lighting, optical angles, and benchmark model detection accuracy against your real floor conditions without purchasing any hardware.

    DELIVERABLE:Camera Feasibility Audit & Custom ROI Projection
  2. PHASE 02WEEKS 3 — 4

    Edge Appliance Provisioning & Geofencing

    We deploy rugged on-premise edge hardware to your local rack. Our engineers map pixel-accurate hazard exclusion zones, configure custom alert thresholds, and integrate dispatch directly with your WhatsApp, SMS, or control room sirens.

    DELIVERABLE:Live Edge Ingestion & Sub-18ms Dispatch Active
  3. PHASE 03ONGOING

    Continuous Model Tuning & 24/7 Managed Ops

    Industrial facilities change: new uniform colors, rearranged machinery, and updated compliance standards. Our computer vision team continuously monitors for model drift and retrains weights monthly.

    DELIVERABLE:Quarterly HSE Audit Logs & Zero-Drift Guarantee
Pedigree & Philosophy

Built by computer vision researchers who spent years on factory floors.

SafetyLens was engineered by specialized computer vision researchers who realized that consumer-grade surveillance software fails completely in industrial environments. General purpose AI is blind to harsh lighting glare, steam occlusions, dust storms, and vibration.

We train and calibrate model weights specifically for the physics of your industrial environment, guaranteeing sub-18ms inference latency and zero cloud data leaks.

AIR-GAP SECURITY GUARANTEE:
Your video feeds never leave your local physical network. Inference is 100% contained on on-premise hardware appliances.
SafetyLens Industrial Control Room Operations
SAFETYLENS FIELD VALIDATION CENTER
MODEL WEIGHTS: 1.4M+ INDUSTRIAL FRAMES100% AIR-GAPPED
SYSTEM PEDIGREE & CREDENTIALSSOC 2 / ISO 45001
Founded
2023
Leadership
PhD in Computer Vision & Deep Learning
Team Experience
Ex-Google, Ex-Sensetime, Ex-Industrial Safety Leads
Deployment Tier
Enterprise & Critical Infrastructure Only
Data Policy
Zero Cloud Egress · 100% On-Premise Air-Gap
Model Weights
Custom Trained on 1.4M+ Annotated Industrial Frames
Get Started

Book your 14-day zero-hardware stream audit.

Connect 2–5 existing camera streams remotely. We evaluate model accuracy against your real floor conditions and deliver a custom ROI projection in 14 days.

ZERO HARDWARE REQUIRED100% AIR-GAPPED EVALREPLY IN 4 HOURS
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